Call (248) 222-7466
Reserve Coatings installer profiling a concrete garage floor

Our process

The Reserve Process

A documented six-stage protocol — moisture-tested prep, polyurea build, polyaspartic cure — executed by in-house Reserve crews.

Installation protocol

Six documented stages. One accountable crew. Zero guesswork on install day.

Every Reserve floor follows the same protocol — from substrate diagnostics through polyaspartic cure. We publish it here so you know exactly what happens before we roll the first coat.

Get your estimate

6

Prep & coating stages

1

Disciplined install day

24h

Light foot traffic

100%

In-house Reserve crews

Real crews. Real materials.

Every photo below is from Reserve Coatings field work — prep, application, and finished floors across Metro Detroit garages, basements, and commercial spaces.

Reserve crew applying epoxy base coat in a residential garage
Diamond grinding with dust extraction during floor prep
Professional-grade Simiron moisture vapor barrier materials
Decorative flake broadcast during garage floor installation
Mixing coating and repairing cracks before application
Reserve Coatings in-house installation crew on site

End-to-end

From walk-through to final cure.

Three phases. One accountable crew. No surprises on install day.

Before we arrive
  • Walk-through & scope

    Square footage, drainage, cracks, and finish tier are documented — your quote matches the scope we verify on site.

  • Color approval

    Flake blends are sampled on site so the installed floor matches what you signed off on.

Install day
  • Substrate prep

    Moisture testing, decontamination, grinding, and crack repair run in sequence — no stage is skipped for speed.

  • Coating application

    Polyurea base, broadcast, and polyaspartic topcoat within manufacturer recoat windows.

After cure
  • Hand-off

    Care instructions, warranty registration, and a walk-through of your finished surface.

Six stages

What happens on your slab — in order.

Each stage is documented, timed, and executed by the same in-house crew that scoped your job.

0130–45 min

Moisture vapor testing

We measure the slab before we commit a coating system to it.

Concrete holds more water than most homeowners expect. We test moisture vapor emission (MVER) and, when required, in-situ relative humidity per industry standards. Elevated readings stop the clock until remediation is designed — we do not encapsulate a wet slab and call it fixed.

What we execute

  • Calcium chloride or in-situ RH testing on representative slab areas
  • Documented readings compared to coating manufacturer limits
  • Remediation plan when readings fail
  • Re-test after remediation before basecoat

Why it matters

Coating failure from vapor pressure is among the most expensive garage floor callbacks. Testing is non-negotiable on every Reserve job.

021–3 hours

Oil & petroleum decontamination

Chemistry-specific profiling — not a generic degrease.

Hydrocarbons penetrate concrete beyond what you can see. We map saturated zones, extract contamination with compatible solvents and media, and profile the surface so primer achieves bond — especially on vehicle paths and lift areas.

What we execute

  • Mapping of oil-stained zones
  • Solvent extraction and absorbent media where needed
  • Profiling verification — no sealed patches left behind
  • Isolated primer on stubborn areas when required

Why it matters

Epoxy over oil-contaminated concrete delaminates in ribbons. Targeted extraction costs less than a full re-coat later.

032–5 hours

Mechanical diamond grinding

We open the pore structure — no acid etch shortcuts.

Planetary grinders with progressive diamond tooling achieve a consistent CSP (concrete surface profile) for mechanical adhesion — uniform texture, weak paste removed, sound substrate exposed.

What we execute

  • Progressive grit sequence for slab hardness
  • Edge and detail grinding at walls and posts
  • Vacuum-assisted dust control
  • Final gloss and profile inspection

Why it matters

Acid etching is inconsistent and poor on hardened concrete. Mechanical profiling is what commercial specifiers require.

041–4 hours

Crack & joint treatment

Movement is managed — not hidden under the finish.

Control joints and cracks are routed, cleaned, and filled with flexible or semi-rigid epoxies matched to expected movement. Spalls are rebuilt so the plane reads flat under raking light.

What we execute

  • Routing and cleaning of active cracks
  • Flexible fill in control joints
  • Feathered transitions before basecoat
  • Cure verification

Why it matters

Decorative finishes amplify defects underneath. Proper joint work prevents telegraphed cracking.

053–5 hours

Polyurea base & broadcast

Primer, body, and your chosen aesthetic.

Moisture-tolerant polyurea primer penetrates the profiled slab, followed by the build coat. Flake is hand-broadcast to full rejection while wet, per your approved sample.

What we execute

  • Polyurea primer at manufacturer spread rate
  • Build coat within recoat window
  • Hand broadcast per approved sample
  • Holiday inspection before topcoat

Why it matters

Polyurea outperforms commodity epoxy on Michigan slabs under thermal cycling and road salt.

062–3 hrs · 24h foot traffic

Polyaspartic clear topcoat

UV-stable protection — light traffic the next morning.

Fast-curing polyaspartic clear at specified film build, with optional anti-slip additive. Return-to-service timelines are provided in writing at hand-off.

What we execute

  • Polyaspartic clear at specified thickness
  • Optional slip-resistant additive
  • UV-stable formulation for daylight exposure
  • Written cure and vehicle-load guidance

Why it matters

Polyaspartic resists hot-tire pickup, yellowing, and chemicals better than traditional epoxy clears.

The Reserve system

Three engineered layers. One disciplined install day.

System cross-section — topcoat down to the slab

  1. 01

    Basecoat

    Polyurea primer penetrates and bonds — 4× the tensile strength of standard epoxy.

  2. 02

    Broadcast

    Hand-broadcast vinyl flake — your palette, applied wet into the base.

  3. 03

    Topcoat

    Polyaspartic clear topcoat — UV-stable, antimicrobial, 100% chemical resistant.

Standards

How Reserve holds every crew accountable.

We never

  • Cutting corners on surface prep
  • Acid etch-only prep on garage slabs
  • Coating over failed moisture readings
  • Surprise price changes on install day

We always

  • In-house Reserve installers on every job
  • Written scope from walk-through notes
  • Manufacturer-compliant spread rates
  • Lifetime warranty (residential)

FAQ

Questions about install day.

Still deciding? Book a consultation or get your estimate.

Ready for a floor built to last?

Get your estimate

Engineered for permanence